The Sesotec RAYCON EX2 is designed specifically as a space-saving entry-level system for packaged food inspection. Below is an extended operational and functional breakdown of what the machine does, how it works, and how it integrates into production lines.

Contaminant & Foreign Body Detection

• Density-Based Imaging: The system passes low-energy X-rays through packages to create a high-resolution density map. It detects high-density materials that differ from the surrounding food product.

• Detectable Materials: Identifies metallic contaminants (magnetic and non-magnetic stainless steel, aluminum clips, wires) down to 0.6 mm.

• Non-Metallic Impurities: Reliably isolates glass shards, stones, ceramics, high-density plastics (like PVC and Teflon), rubber, and calcified bone fragments.

• Foil Packaging Compatibility: Unlike traditional metal detectors, the X-ray technology easily scans products sealed in aluminum foil, metallized films, or metal tray bases without generating false positive signals.

Product Quality & Completeness Checks

• Missing Components: Checks sealed packages to verify that all contents are present (e.g., missing chocolates in a box, missing side-dishes in a meal tray, or absent seasoning packets).

• Shape & Deformity Inspection: Identifies broken biscuits, agglomerated powders, or crushed items based on geometric deviations.

• Gross Checkweighing: Uses image density analysis to estimate total product weight or component weights in multi-zone meals.

• Seal Integrity: Flags foreign objects or product pieces trapped inside packaging seals, preventing premature product spoilage.

Usability & Operational Workflow

• Auto-Learn Setup: Configuring new products takes under 2 minutes. Operators run just 5 sample packages through the machine, and the software automatically adjusts sensitivity thresholds and image filter parameters.

• Compact Footprint: Featuring a total unit length of 800 mm, it fits into existing conveyor networks where factory floor space is severely constrained.

• Hygienic Design: Built with IP65-rated conveyor zones and tool-free belt removal mechanisms to enable rapid cleaning, minimizing washdown downtime in food production environments.

Software & Compliance Features

• Insight.360 & InsightLog.NET: Logged data, batch logs, and flagged images are automatically archived for quality control and audit trails.

• Standards Compliance: Designed to help food manufacturers meet retail audit criteria, including IFS, BRC, FSSC 22000, and Marks & Spencer specifications.

• Automated Rejection Options: Connects to upstream/downstream air jets, pusher arms, or drop belts to isolate contaminated items into secure, locked catch boxes without stopping the main line.