Performance features
Highest scanning sensitivity for all metals due to innovative HRF technology (High Resolution Frequency)
Modular system design for optimal adaptation to customer- and material-specific requirements
Auto-learn function or manual product effect compensation for optimal compensation of the intrinsic conductivity of the material to be inspected
Cleaning and auto-clean systems available as an option
Low mounting height even with large nominal widths guarantees easy integration of the metal separator in existing pipe systems
Quick and easy installation due to Jacob standard connections
Increased interference immunity to electrosmog and vibration
Outstanding ease of operation with GENIUS+ Control Unit with LCD graphic display
Product-contacting metal components completely made of stainless steel 1.4301 (AISI 304)
Function
The RAPID PRO-SENSE metal separator is used for the inspection of bulk materials in free-fall conveyor pipes. It detects and separates all magnetic and non-magnetic metal contaminations (especially also stainless steel, aluminium, non-ferrous metals, …) – even if such contaminations are enclosed in the product. The reject unit reliably separates metal contaminations from the conveyed material flow. The RAPID PRO-SENSE metal separator predominantly is used for the quality inspection of bulk materials in plastics and compound production.
Application
The RAPID PRO-SENSE metal separator primarily is used for quality inspection (product purity) in the production and compounding of plastic granulate, where it typically is installed directly before the material is filled in bigbags, octabins, or silos. The metal separator also is used for quality inspection in the incoming goods department of plastic-processing plants (product purity, machine protection).
GENIUS + Control unit
Digital signal processing and quartz-stabilised detection frequency State-of-the-art microprocessor technology with self-monitoring, self-balancing, and temperature compensation
Product compensation with auto-learn function
Multi-product memory for up to 240 products
Password protection/access protection
Special EMC combination filter to suppress external interference
Modular system concept
Standard reject unit “Quick-Flap“
Round reject unit for powder
Reject unit with swivel hopper for special materials
(Image contains options)
Scope of delivery
Metal separator with integrated detection unit and reject unit (with Jacob quick-connect fasteners)
Detached GENIUS+ Control Unit
Options/ accessories
Round reject unit for the inspection of materials containing powder
Hopper reject unit for the inspection of special materials, or for special requirements concerning cleanability and wear protection
Cleaning and auto-clean units depending on the reject unit
High-temperature design
Special design for abrasive bulk materials
GENIUS+ Touch Control Unit for increased ease of operation
Insight.Net and InsightLog.Net control and evaluation software
Magnet systems for the pre-separation of ferrous metals
Optical and acoustical signalling devices
Digital event counter
Compressed-air monitor
ATEX version
UL/CSA certificate
HRF technology
Highest detection accuracy
Nominal diameter 50 mm – 250 mm
Toolless opening and cleaning of reject unit (patent pending)
Option: automatic cleaning function with washing nozzles (patent pending)
No sealing gaskets in contact with product (silicone-free)
Ease-of-use: GENIUS ONE control unit with logbook function
Wear-resistant design optionally available
Ethernet interface (IOT-ready) included as standard
Tool-free cleaning and easy maintenance of the reject unit
Option: Automatic cleaning with washing nozzles
Highest detection accuracy with HRF technology
(High Resolution Frequency)
