Description
Metal Detector for Installation in Conveyor Belts
The INTUITY metal detector with closed, rectangular aperture primarily is used in the food industry for the inspection of piece goods on a conveyor belt or a material slide. It detects all magnetic and non-magnetic metal contaminations (steel, stainless steel, aluminum, …) even if such contaminations are enclosed in the product.
When a metal is detected a signaling device or a reject unit can be activated, or a signal is sent to the process control system. The closed design of the INTUITY metal detector offers the advantage of a very high metal sensitivity throughout the complete tunnel area, which is why this metal detector is used for high precision detection tasks (e.g. in the food industry). INTUITY metal detectors can be combined with conveyor belts including various types of reject units (air-blast nozzles, pusher, reject slide
Function of Metal Detector:
– Highest metal detection performance with multi-simultaneous-frequency technology
– User-friendly control unit INTUITY CONTROL for reliable, safe, and easy operation
– Audit-safe – Complies with all the established rules and standards for use in the food industry
– Rapid return on investment due to quick and intuitive operation and reliable detection
– Optimal detection and highest metal detection accuracy in the complete tunnel area
– Ball-size forecast, to see the actual sensitivity level with the current product
– INTUITY CONTROL with 7″ touch display for intuitive and safe operation
– Ergonomic housing design for quick and easy operation
– Meets the specifications for metal detectors in the International Food Standard and other standards in the food industry
– Audit-check function, password-protected system logbook and menu-guided validation system for HACCP, IFS or BRC compliant quality control
– USB port for saving logbook data to a storage medium. Optional direct integration in a company network with INSIGHT.NET software solution and corresponding interface
– Sturdy housing in hygienic design, detection tunnel and housing as standard prepared for wet cleaning (protection rating IP66 / 69K). Protection rating of touch display IP 65 (IP 66 / 69K as an option)
– Saves time and money due to reliable metal detection in the line with less faulty rejects
– Available as complete solution with conveyor belt and reject unit
Performance Features of Metal Detector:
– Highest metal detection performance due to multi-simultaneous-frequency technology
– Reduced faulty rejects of products due to high mechanical stability and high interference immunity; largely insensitive to vibration, impacts, and temperature fluctuations
– Hygienic design, easy to clean, no dirt-collection edges
– Easy and safe operation
– Audit-safe solution
Metal Detector Used For:
– Outgoing goods inspection of food materials acc. to IFS, BRC, HACCP, ISO 22000 etc.
– Quality inspection of incoming goods
– Machine protection in fruit and vegetable processing
Advantages of Metal Detector:
– High Sensitivity: this metal detector can Detects even tiny metal contaminants.
– Multi-Simultaneous-Frequency Technology: Ensures top detection performance using metal detector
– User-Friendly Operation: this metal detector is Easy and safe to use, reducing training needs.
– Compliance with Industry Standards: this metal detector can Meets food safety regulations.
– Quick Return on Investment (ROI): Saves money in the long run when using metal detector.
– Hygienic Design: Easy to clean and meets food industry hygiene standards using this metal detector.
– Audit-Safe Solution: metal detector can Maintains compliance with quality control standards.
– Connectivity: metal detector can Enhances data management and traceability.
– Efficiency: metal detector will Reduces faulty rejects, saving time and money.
Benefits of Metal Detector:
– Product Safety: metal detector will Ensures consumer safety and protects brand reputation.
– Quality Control: Maintains consistent product quality with metal detector.
– Regulatory Compliance: Critical for businesses in regulated sectors.
– Operational Efficiency: metal detector will Reduces manual inspection and rework.
– Reduced Product Loss: metal detector can Minimizes the risk of discarding good products.
– Ease of Use: Reduces the likelihood of errors using metal detector.
– Traceability: Identifies potential issues in the production process using metal detector.
Importance of Metal Detector:
– Consumer Safety: Vital in industries like food for consumer protection is our metal detector.
– Brand Reputation: Enhances trust and loyalty using metal detector.
– Legal Compliance: metal detector will Avoids legal issues and maintains market presence.
– Cost Savings: Prevents costly recalls and product losses when using metal detector.
– Operational Reliability: metal detector will Reduces the risk of unexpected issues.
Typical Fields of Application:
– Food industry
– Chemical industry
– Pharmaceutical industry
– Packaging industry
– Cosmetics industry
Complete systems
Complete systems comprising INTUITY metal detector, conveyor belt, reject unit, sensors, and integrated software solutions can be easily integrated in the production line. All the components are optimally matched and thus guarantee highest operational reliability and detection accuracy. With the Higher Level Security option the system is ready for audit-checks according to all the established rules and standards in the food industry.
Scope of delivery
Tunnel metal detector with INTUITY CONTOL control unit, IO unit in separate housing with mains cable, connected through a 2m hybrid connecting cable.