Description
Metal Detector for Free-Fall Applications
• Metal detector for the inspection of, fibrous and chunky bulk materials
• Detects magnetic and non-magnetic metal contaminations
• Separation by way of swivel hopper
• Dust-proof reject outlet design include in this metal detector
• Metal detector with Hygienic design for easy cleaning
• This metal detector Complies with IFS and HACCP
• Separation unit and product-contacting metal parts completely made of stainless steel 1.4301 (AISI 304)
• Low mounting height even with large nominal widths guarantees easy integration of the metal detector in existing pipe systems
• Quick and minimum-effort installation due to standard Jacob connection system
• This metal detector has Auto-learn function or manual product compensation (no fixed setting) for improved adaptation to the intrinsic conductivity of the product to be inspected
• Metal detector will Increased interference immunity to electromagnetic pollution and vibration
• Metal detector with Highest scanning sensitivity for all metals
Function of The Metal Detector
The RAPID 8000 metal detector is used for the inspection of bulk materials in free-fall conveyor pipes starting from a nominal width of 200 mm. It detects all magnetic and nonmagnetic metal contaminations (steel, stainless steel, aluminium, …) – even if such contaminations are embedded in the product. Metal contaminations are rejected by means of a swivel hopper. The reject outlet is of dust-proof design during normal operation.
The RAPID 8000 metal detector primarily is used in the food industry in applications with high hygienic demands.
Complete systems
- Inlet pipe
- Detection coil
- Sealing flap
- Metal
- Swivel hopper
- Reject outlet
- Material outlet
Applications of The Metal Detector
• Incoming inspection (product purity and machine protection) of coarse spices with a high dust content, bulk materials with coarse to fine-grained contents, ingredients, raw materials, etc. Prior to the processing machine (e.g. Mill).
• Quality inspection (product purity) of food, sugar, salt, chemical additives (e.g. Ascorbic acid, surfactants), etc. Directly before filling in bigbags and silos.
GENIUS ONE Control Unit Common Features:
• This metal detector has Highest sensitivity for all metals (2-channel technology)
• Digital signal processing and quartz-stable search frequency
• State-of-the-art microprocessor technology with selfmonitoring, auto-balancing, and temperature compensation
• Product compensation with auto-learn function
• This metal detector has Multi-product memory
• Password protection / access protection available in this metal detector
• Special EMC combifilter included in this metal detector for suppressing external interference
Advantages of The Metal Detector:
- Versatility: The metal detector works with various materials like, fibers, and chunks, making it useful for different industries.
- Dual Metal Detection: metal detector can find both magnetic and non-magnetic metals, ensuring a thorough check of materials.
- Efficient Separation: A swivel hopper removes detected contaminants, keeping the production process free from metal impurities.
- Dust-Proof Design: The reject outlet of the metal detector is dust-proof, preventing contamination and maintaining material integrity.
- Hygienic Design: this metal detector is Easy-to-clean design is crucial for cleanliness in industries like food and pharmaceuticals.
- Compliance with Standards: metal detector meets IFS and HACCP standards, ensuring high quality and safety.
- Stainless Steel Construction: Made from durable stainless steel, metal detector resists corrosion in hygiene-sensitive industries.
- Low Mounting Height: Despite its width, metal detector has a low height for easy integration into existing pipe systems.
- Quick and Easy Installation: The Jacob connection system allows fast and easy installation, reducing downtime.
- Adaptive Functionality: Auto-learn or manual compensation adapts to the product’s conductivity, improving accuracy.
- Interference Immunity: metal detector resists electromagnetic pollution and vibration for consistent performance.
- High Sensitivity: metal detector has the highest sensitivity for all metals, ensuring confidence in detecting even tiny contaminants.
Typical fields of application for the metal detector
- Animal feed industry
- Chemical industry
- Food industry