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Rapid 8000


Metal Detector for Free-Fall Applications

• Metal detector for the inspection of, fibrous and chunky bulk materials
• Detects magnetic and non-magnetic metal contaminations
• Separation by way of swivel hopper
• Dust-proof reject outlet design include in this metal detector
• Metal detector with Hygienic design for easy cleaning
• This metal detector Complies with IFS and HACCP
• Separation unit and product-contacting metal parts completely made of stainless steel 1.4301 (AISI 304)
• Low mounting height even with large nominal widths guarantees easy integration of the metal detector in existing pipe systems
• Quick and minimum-effort installation due to standard Jacob connection system
• This metal detector has Auto-learn function or manual product compensation (no fixed setting) for improved adaptation to the intrinsic conductivity of the product to be inspected
• Metal detector will Increased interference immunity to electromagnetic pollution and vibration
• Metal detector with Highest scanning sensitivity for all metals


Function of The Metal Detector

The RAPID 8000 metal detector is used for the inspection of bulk materials in free-fall conveyor pipes starting from a nominal width of 200 mm. It detects all magnetic and nonmagnetic metal contaminations (steel, stainless steel, aluminium, …) – even if such contaminations are embedded in the product. Metal contaminations are rejected by means of a swivel hopper. The reject outlet is of dust-proof design during normal operation.

The RAPID 8000 metal detector primarily is used in the food industry in applications with high hygienic demands.

Complete systems
  1. Inlet pipe
  2. Detection coil
  3. Sealing flap
  4. Metal
  5. Swivel hopper
  6. Reject outlet
  7. Material outlet

Applications of The Metal Detector

• Incoming inspection (product purity and machine protection) of coarse spices with a high dust content, bulk materials with coarse to fine-grained contents, ingredients, raw materials, etc. Prior to the processing machine (e.g. Mill).
• Quality inspection (product purity) of food, sugar, salt, chemical additives (e.g. Ascorbic acid, surfactants), etc. Directly before filling in bigbags and silos.

GENIUS ONE Control Unit Common Features:

• This metal detector has Highest sensitivity for all metals (2-channel technology)
• Digital signal processing and quartz-stable search frequency
• State-of-the-art microprocessor technology with selfmonitoring, auto-balancing, and temperature compensation
• Product compensation with auto-learn function
• This metal detector has Multi-product memory
• Password protection / access protection available in this metal detector
• Special EMC combifilter included in this metal detector for suppressing external interference


Advantages of The Metal Detector:

  • Versatility: The metal detector works with various materials like, fibers, and chunks, making it useful for different industries.
  • Dual Metal Detection: metal detector can find both magnetic and non-magnetic metals, ensuring a thorough check of materials.
  • Efficient Separation: A swivel hopper removes detected contaminants, keeping the production process free from metal impurities.
  • Dust-Proof Design: The reject outlet of the metal detector is dust-proof, preventing contamination and maintaining material integrity.
  • Hygienic Design: this metal detector is Easy-to-clean design is crucial for cleanliness in industries like food and pharmaceuticals.
  • Compliance with Standards: metal detector meets IFS and HACCP standards, ensuring high quality and safety.
  • Stainless Steel Construction: Made from durable stainless steel, metal detector resists corrosion in hygiene-sensitive industries.
  • Low Mounting Height: Despite its width, metal detector has a low height for easy integration into existing pipe systems.
  • Quick and Easy Installation: The Jacob connection system allows fast and easy installation, reducing downtime.
  • Adaptive Functionality: Auto-learn or manual compensation adapts to the product’s conductivity, improving accuracy.
  • Interference Immunity: metal detector resists electromagnetic pollution and vibration for consistent performance.
  • High Sensitivity: metal detector has the highest sensitivity for all metals, ensuring confidence in detecting even tiny contaminants.

Typical fields of application for the metal detector

  • Animal feed industry
  • Chemical industry
  • Food industry

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